VM AUTOMOTIVE
STATE OF THE ART
VM AUTOMOTIVE
STATE OF THE ART
VM AUTOMOTIVE
STATE OF THE ART
OUR
PROCESS
OUR
PROCESS
COIL
PREPARATION
Coils are received and prepared for processing as per Customer Material Technical Data specifications
Quality control complying with Customer Key Characteristics:
- Packaging
- Surface
- Dimensions
Rosslyn
ROSSLYN
Berlin
BERLIN
COIL
LOADING
Processes:
- Loading
- Decoiling
- Levelling
- The only Edge trimming (optional)
CONVENTIONAL
BLANKING LINE
- 600ton Mechanical Press
- Automated threading line with specific tooling, cuts out a direct template.
- For large cut-out parts (Body Side frames) a higher strokes per minutes can achieved, compared to Laser blanking.
- Process scrap is separated and removed via a modern and automated scrap conveyor system.
- Scrap is recycled, based on material type.
ROSSLYN
Rosslyn
- Process scrap is separated and removed via a modern and automated scrap conveyor system.
- Scrap is recycled, based on material type.
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LASER
BLANKING
- Highly-flexible Schuler laser line has two 4kW laser heads
- Fully automated blanking line, coil feeding system resulting in an efficient coil fed laser cutting solution for production optimisation. Fully automated blanking line, coil feeding system resulting in an efficient coil fed laser cutting solution for production optimisation. Fully automated blanking line, coil feeding system resulting in an efficient coil fed laser cutting solution for production optimisation.
- Transforming a 2D CAD design into a prototype blank shape in seconds
- Optimal nesting of the blanks allows us to produce significantly more parts per coil, up to 30% reduction in scrap.
ROSSLYN
Rosslyn
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AUTO
STACKING
- Shaped blanks are transferred via a conveyor systems
- Blanks are stacked onto stillages, as per Customer packaging specifications
INSPECTION
SEQUENCE
Quality control complying with Customer Key Characteristics:
- Dimensional & Surface
- Quality control of First-Off , Sequence and Last Off Inspection
ROSSLYN
Rosslyn
BERLIN
Berlin
ROSSLYN
Rosslyn
BERLIN
Berlin
PACKAGING &
DISPATCH
- Wrapping and strapping as per customer packing specification and identification
- Finished Good storage sequence of FeFo / FiFo is controlled
- Dispatched as per Customer logistics requirements
Links
Services
Resources
-
ISO Certificate of Registration
-
IATF Certificate of Registration
-
IATF Surveillance Audit Report
-
B-BBEE Certificate
Contact Us
© Virtualcom – Brand Designers 2021 info@branddesigners.co.za